数控蜗杆砂轮磨齿机HGC500系列

HGC500系列机床集成了现代CNC全自动数控技术优势, 实现了高智能、高刚性化的产品, 与传统的设备相比具有加工精度高、 加工效率高, 精度保持性好的特点外。还具有砂轮护罩自动旋转、自动门、 自动吹气, 砂轮自动打顶、上顶尖自动上下移动及自动对刀等功能。

该机床采用砂轮与工件的连续展成磨削原理。 通过十三轴控制五联动完成分齿传动、 轴向差动、砂轮修形,磨齿、切向差动、齿向修形等功能。

HGC500 series products are highly intelligent and rigid products integrated modern CNC technological superiority. Compared with traditional equipment, the product has the advantages of high machining accuracy, high machining efficiency, super accuracy retention. Furthermore, the product also has functions of auto rotation of grinding wheel protection cover, auto door, auto blowing, auto dressing of grinding wheel external circle, auto up-and-down movement of upper center, auto tool setting, etc. The machine tool has adopted continuous generating grinding theory between grinding wheel and workpiece，to achieve functions of split transmission, axial differential, grinding wheel dressing, gear grinding, tangential differential, tooth profile dressing through 13 axes control and 5 axes simultaneous linkage.

机床特点 machine tool characteristics

(1) 工件旋转工作台采用圆光栅及力矩电机直驱机构,缩短了传动链,效率高、精度高;

   The workpiece turntable adopts direct-driven mechanism with circular grating ruler and torque motor , shorting transmission chain, getting high machining

efficiency and excellent accuracy .

(2) PowerGear-500先进的磨削软件及数学计算系统软件使设备加工效率高;

  Advanced grinding software and mathematics calculating system of PowerGear-500 made machining efficiency higher.

(3) 砂轮具有动平衡装置;具有可选手动和自动的磨削方法;

   Grinding wheel has the dynamic balance device, The grinding way can be choose between manual and automatic.

(4) 直线运动轴采用进口带预紧力的滚柱直线导轨系统、精度保持性好,耐用且不易变形;

采用精密滚珠丝杠,由交流伺服同步电机直接驱动;

The linear movement axis adopts imported roller linear guide rail system with pretightening force, ensuring excellent precision retentivity and durability, not easy to deform. The adopted precision ball screw is driven directly by AC servo synchronous motor.

(5) 上顶尖运动采用进口直线导轨支持液压驱动结构,具备自动移动功能;上下最大顶尖距由280至580、620可调,调整方便,加工轴齿范围大。提高机床效率;

  The upper center movement adopts imported linear guide rail supporting hydraulic driven structure, so it can move automatically . The distance from upper center to lower center can be adjusted from 280mm to 580mm(620mm). The adjustment is convenient and the gear machining range is large. The machine tool’s efficiency gets improved.

(6)机床设计有全封闭护罩、 安全照明, 油雾处理, 无飞溅, 无泄漏, 对环境无污染;

  The machine tool has a fully closed protection cover, safe illumination and oil mist treatment system, so there is no splashing, no leakage, no environmental pollution.

(7)用于修整砂轮的砂轮修整器, 装有2个金刚修整轮。 修整路径做往复及进给运动。

  Two dressing diamond wheels have been installed in the grinding wheel dresser.

Dressing route is reciprocating and feeding movement.

坐标说明 coordinate description

X: 砂轮沿齿轮径向进给 grinding wheel radial feed along gear

砂轮沿修整滚轮的径向进给grinding wheel radial feed along dressing roller

Y:工件切向移动tangential movement of workpiece

Z:工件垂直往复移动vertical movement of workpiece

V:砂轮修整滚轮的切向运动tangential movement of grinding wheel dressing roller

W:上顶尖垂直往复移动 vertical movement of upper center

P:磨削油喷嘴运动movement of grinding oil nozzle

Q:对刀传感器伸缩运动 telescopic movement of tool setting sensor

A:螺旋角旋转 rotation of helix angle

B:砂轮旋转运动 rotation movement of grinding wheel

B1、B2:修整滚轮旋转 rotation of dressing roller

B3:自动打顶旋转轴 rotation axis of auto dressing with grinding wheel external circle

B4:砂轮护罩自动旋转 auto rotation of grinding wheel protection cover

C:工件旋转运动rotation movement of workpiece

机床配置 Configurations

标配The standard configurations

·主机 Main machine

·全封闭机床内外防护系统 fully enclosed internal and external protection system  

·电气控制系统 electrical control system

·机床液压系统 machine tool hydraulic system

·冷却系统 cooling system

集中润滑系统 centralized lubrication system

机床照明系统 machine tool illumination system

机床调整组件 machine tool adjusting components

砂轮修正系统 grinding wheel dressing system

PowerGear软件 PowerGear software

砂轮护罩自动旋转 auto rotation of grinding wheel protection cover

砂轮自动打顶 auto dressing with the grinding gear external circle

选配 optional

·自动对刀 auto tool setting

·自动门 auto door

·工件自动清洁 auto workpiece cleaning

·温度补偿 temperature compensation